Parts:

  • Replacement On/Off Switch


Tools:

  • 3mm Allen T-Handle
  • Utility Knife
  • #2 Phillips Screwdriver
  • 14mm Wrench
  • Heat Gun

 

Process


Place the board on a 5" tall riser  that hangs the wheels off the table. An Amazon box or shoe box will work well.


 


Use the 3mm Allen T-Handle to remove the 6 screws holding on the battery box. Put the 6 screws to the side.

 


When all 6 screws are out, grab around the board holding the un-attached battery box to the deck. Carefully flip it over.

  

 

Grab the battery box and flip it over.

 

 

Notice that the motor wires coming out of the battery box will now be crossed.

 


Use the #2 Phillips Screwdriver to remove the 6 screws that hold the lid onto the battery box.

 

 

There is a light bead of silicon holding the lid to the battery box. Use the box cutter to cut this. Lift the lid off of the battery box.

 



Find the orange battery connector. It will be close to the wall separating the battery and speed controller. Unplug the battery.

 

 

Find the On/Off Switch wiring.



Unplug the connector.



Note: In the photo above the battery meter, to the left of the on/off switch, is not plugged in.


Use the Heat Gun (or hairdryer) to heat up the glue on the On/Off Switch threads.



Use the 14mm Wrench to remove the nut on the On/Off Switch. 



Remove the nut and pull the wiring and On/Off Switch through the hole.

Grab the new On/Off Switch. Make sure the nut is removed. Thread the wiring through the hole until the back of the On/Off Switch is flush with the battery box. Place the nut over the wiring and hand-tighten onto the threads. Use the 14mm wrench to tighten the nut.



Connect the On/Off Switch connector to the Speed Controller.




Tuck the wiring so its not sticking up over the top of the battery box.


Verify all connections and wiring harnesses are correct.




Once both grommets are in place, use a Phillips #2 Screwdriver and six lid screws to secure the lid to the battery box.


Notice that the countersinks are only on one side. This side should be facing up.

 

 


Flip the battery box over.


 


Grab the riser box. Grab the battery box and deck and flip the two, places them on the riser box.

 

 

Use the six battery screws to secure the battery box to the deck. Use a drop of loc-tite on each screws' threads.

 


Ready to ride!




apower

apowerbutton

apowerswitch

aonoffswitch

aonoff