Parts:

  • Replacement Charge Port


Tools:

  • 3mm Allen T-Handle
  • Utility Knife
  • #2 Phillips Screwdriver
  • 14mm Wrench 


Process


Place the board on a 5" tall riser  that hangs the wheels off the table. An Amazon box or shoe box will work well.


 


Use the 3mm Allen T-Handle to remove the 6 screws holding on the battery box. Put the 6 screws to the side.

 


When all 6 screws are out, grab around the board holding the un-attached battery box to the deck. Carefully flip it over.

  

 

Grab the battery box and flip it over.

 

 

Notice that the motor wires coming out of the battery box will now be crossed.

 


Use the #2 Phillips Screwdriver to remove the 6 screws that hold the lid onto the battery box.

 

 

There is a light bead of silicon holding the lid to the battery box. Use the box cutter to cut this. Lift the lid off of the battery box.

 



Find the orange battery connector. It will be close to the wall separating the battery and speed controller. Unplug the battery.

 

 

Find the red charge port connector. Unplug the battery from the charge port.

 


If necessary, use the heat gun (or a hair dryer) to heat the glue on the charge port threads


Use the 14mm wrench to remove the charge port nut. Turn the nut counter clockwise until it releases from the threads. As the clearance is very tight you will have to place the wrench, turn, then replace the wrench head several times.




You may need to hold the outside of your charge port with your other hand, while turning the charge port nut counter-clockwise.



Remove the charge port nut and washer.



Pull out the charge port.



Grab the new the charge port.



Make sure the charge port cover sits between the charge port and the side wall of the battery box. Replace the washer and begin to hand tighten the nut.



Use your off hand to hold to charge port while tightening the nut with the 14mm wrench.



Continue tightening.



Plug the charge port's red connector to the battery's red connector. Make sure the two are lined up. Do not force them if they are not lined up.



Reconnect the power connectors.



Tuck the power connectors down between the speed contoller and internal wall.



Verify all connections and wiring harnesses are correct.




Once both grommets are in place, use a Phillips #2 Screwdriver and six lid screws to secure the lid to the battery box.


Notice that the countersinks are only on one side. This side should be facing up.

 

 


Flip the battery box over.


 


Grab the riser box. Grab the battery box and deck and flip the two, places them on the riser box.

 

 

Use the six battery screws to secure the battery box to the deck. Use a drop of loc-tite on each screws' threads.

 


Ready to ride!



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acharge

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Charge Port Replacement Kit

"Charge Port Replacement Kit"